Services
Aerodynamics
Structural Design and Analysis
Aircraft Systems
Materials and Processes
DESIGN AND ANALYSIS
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Conceptual Design and Requirements Trades
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Airframe and System Sizing
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MATLAB, Python, and APP Performance Modeling
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Part 23, Part 25, UAVs, and Unique Experimental Missions
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Airframe Structural Design
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Metallic and Composite Aero-Structures
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Loads Development, Design and Analysis
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Joint Design - Bonds, Bolts, Welds
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CAD Modeling and Drawings
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Finite Element Analysis
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NASTRAN Modeling Expertise
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Statics, Modal, Buckling, Non-linear, and Advanced Solutions
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Complex Model and Post-Processing Automation
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Complex Airframe and System Model Management
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FEM-to-Test Correlation
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Coupons through Major Assemblies
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Aerodynamic Design
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Sizing, Performance, Stability and Control
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Closed-Form, Vortex Lattice, and Panel Methods
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Automated Workflows and Sizing
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AVL - Rigid Vehicle Dynamics
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ASWING - Flexible Aircraft and Aeroelasticity
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Lofting
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Vehicle OML Surfacing
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Complex Internal Duct Design
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Computational Fluid Dynamics
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Drag Studies, S&C Sweeps, Load Mapping
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On-site HPC Cluster
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Flutter and Aeroelastic Analysis
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NASTRAN Subsonic and Supersonic Methods
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ASWING Subsonic Modeling
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Thermofluids
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Preliminary Sizing through Detailed Modeling
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Heat Exchanger Sizing
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System Design
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Flight Controls, Landing Gear
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Propulsion Installations – Piston, Turbine, Hybrid, Electric
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Data Science and Processing
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Custom Software Development
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Python Development, Automation, and Testing
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Legacy MATLAB and VBA Development
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STCs and Certification Support
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Engineering Reports and DER/DAR/FSDO Coordination
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PROTOTYPING
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On-site Prototype Shop
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CNC Milling and Turning
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3, 5-axis: Haas VF3-SSYT Mill with Trunnion
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TL-1 Lathe
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CNC Gantry Mill – 6’ x 12’ x 1’
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Composite Tooling
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Large Sheet Metal Assemblies
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Sheet-metal Shop
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CO2 Laser-cutting
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Waterjet
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MIG/TIG/Laser Welding
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PLA, Large-format, & CFRP 3D Printing
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Aircraft Systems Integration
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Extensive Aerospace Manufacturing Network
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Vendor Quality Reviews and Production Management
TESTING
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7000 sq ft. Hangars, Shop, and Test Lab
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Direct Flight-line Access – KSBP
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Metrology and Part Scanning
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High-resolution Laser-scanning
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Laser-Tracking and CMM Probing
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Structural Article and M&P Testing
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Onsite Test Lab:
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Composites and Metals
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Coupon Fabrication
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10 to 22kip Universal Test Machines
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ASTM Fixtures
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Custom Test and Fixturing Design
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Assembly and Airframe Testing
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Design, Execution, and Analysis Correlation
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DAQ Set-up and Scripting
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Hydraulic Loading Design
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Dynamic Testing
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GVT Modal Impact Testing
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Dynamic FEM Correlation
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Flight Test Coordination
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Flight Test Planning
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Test Cards
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Pilot Contracting
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FAA Coordination
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ROBOTICS
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Authorized System Integrator of FANUC Robotic Systems
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Robotic Cell Design and Sizing for Aerospace Applications
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CNC Automation, Component Assembly, and Welding Cells
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Complex, simultaneous and coordinated motion experience
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Specializing in Laser-welding Cells for Airframe Structures
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High-Accuracy Calibration
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Robotic Assembly
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Machine Vision Systems
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Offline Programming Automation
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Custom Python Development Tools
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